15.0.5.2008
CPCL’s IMPRESSIVE GROWTH
PERFORMANCE DURING 2007-08

The
turnover for the year 2007-08 was the highest-ever at Rs.32,889 Crore as
against Rs.29,349 Crore in the previous year, registering an increase of
about 12.06%.
The
Profit Before Interest, Depreciation and Taxes (PBIDT) for the year 2007-08 is
Rs.2,168 Crore against Rs.1,311 Crore achieved in the previous year an increase
of 65.36%.
The
Profit Before Tax is Rs.1,722 Crore as against Rs.881 crore for the previous
year, an increase of 95.46%.
The
Profit After Tax (PAT) for the current year is Rs.1,123 Crore against Rs.565
Crore for the previous year i.e. an increase of 98.76%.
CPCL
achieved GRM of US$.8.47 per barrel for
the year 2007-08, net of under recoveries, as against US$ 5.0 per barrel for
2006-07.
The
Board of Directors has declared an Interim Dividend of 50% and recommended a
final dividend of 120% aggregating to
170% on the paid up equity share capital of the Company
Crude Oil and Natural Gas Processing:
CPCL achieved Crude thruput of 10.26 Million Metric
Tonnes.
Our
Manali Refinery achieved a record crude thru’put of 9802 Thousand Metric Tonnes
(TMT). Previous best was 9783 TMT
achieved in 2006-07.
Crude
thruput at Cauvery Basin Refinery (CBR) was lower due to restricted
availability of crude from Narimanam oil field of ONGC and PY- 3 field operated by M/s. Hardy Oil and Gas.
Although crude processing was low , CBR
processed highest-ever Natural Gas of 77.5 TMT for LPG recovery (106% capacity
utilization), compared to the previous best of 72.2 TMT during the year
2006-07. Gas processing has
progressively increased from 54.83 TMT in 2004-05 to the current level. We have recently signed an agreement with
GAIL for getting additional 17000 SCMD of
Natural Gas, which has considerably higher LPG content.
Crude Basket:
As a step towards reducing raw materials input
cost, widening of crude oil basket is
one of our main focus areas. During
2007-08, CPCL processed 4 new crudes,
i.e. Umm Shaiff (UAE), Essider (Libya), Cabinda (Angola) and Arab Mix 50:50
(Saudi Arabia). During the last 3
years, CPCL has processed 10 new crudes and in 2008-09 3 more new crudes (Arab medium from Saudi Arabia,
N’Kossa from Congo and Melita from Libya) will be processed in next three
months.
High Sulphur Crude Processing:
Maximizing
high sulphur crude processing is another thrust area for CPCL. We
have steadily increased the Sulphur content in our Crude Basket from 1.49%
during the year 2004-05 to 1.64% in 2007-08. Processing of high sulphur crude at Manali Refinery during 2007-08 was
67.2%, which has increased from 66.4% last year.
Highest
Production and Sale:
Keeping
pace with high demand of petroleum products, CPCL has made highest ever
production of MS, ATF, Diesel,
Wax, Propylene and Asphalt at Manali
Refinery. Also achieved all time record
in sales of Paraffin Wax, Bitumen, Sulphur, Propylene and Food Grade
Hexane. CPCL’s direct sales growth for
speciality products has been 9% for the year.
Product Exports:
Exported
795 TMT of Naphtha, Fuel Oil and Lube Oil Base Stocks (LOBS) during the
year. First time LOBS exported to Sri
Lanka for commissioning the Lube Blending plant of Lanka IOC. Diesel export has been stopped in view of
high domestic growth. Total value of
Export is Rs.1621 crore.
Energy Conservation and Refinery Operation
Improvement Programme:
Energy Index of Manali Refinery has been
improving over the years and it was at its best at 74.8 MBTU/BBL/NRGF during 2007-08 compared to the previous year
at 76 MBTU/BBL/NRGF. CPCL has
identified 22 energy conservation measures to bring down energy consumption
index to 72 in the next 2 years and
further down to 70.
CPCL has also taken up an Integrated Refinery
Business Improvement Programme through an external Consultant, which will
include Fuel and Loss reduction, Margin Enhancement and Reliability
Improvement. Under this programme, 14 Proposals for
Improvement (PFIs) have been taken up for implementation, which would give
annual benefit of US $ 22 million, i.e. US cents 31/barrel of Crude
processing. Some of the major PFIs
include FCC capacity increase, OHCU capacity increase, Reliability and Risk
Management, VBU conversion increase and Energy Conservation measures.
Product Pipelines:
·
Chennai-Tiruchi-Madurai
Product Pipeline (CTMPL) achieved highest ever capacity of 1.3 Million Metric
Tonnes (MMT) by transferring MS, SKO and HSD from Manali Refinery.
·
Dedicated
ATF pipeline from Manali Refinery to Chennai Airport will be ready by June
‘08.
·
A
White oil pipeline was commissioned at Nagapattinam in Oct. ‘07 for
loading Naphtha and Diesel in tanker
for coastal movement. This has helped in savings in positioning cost of
products ex-CBR.
·
Pre-project
activities have commenced for a 1.45 MMTPA Product pipeline from Chennai to
Bangalore.
Projects’ Progress:
Windmill:
A Wind Mill project with a capacity of 17.6 MW
was commissioned during September ’07.
Power generated from this windmill farm will be used for the
requirements of CPCL’s 5.8 MGD Desalination plant through wheeling arrangements
with TNEB. The total cost for the
project was Rs. 90.00 crore. The
possibility of installing additional Wind Mills is being explored.
Projects Under Implementation:
Manali Refinery Capacity Augmentation from
3 MMTPA to 4 MMTPA:
Estimated
cost is Rs.134.34 crore. Project
completion by mid 2009.
Revamp of existing NHDT/CRU to a Continuous
Catalytic Reformer:
To
produce higher quantity of MS and its quality improvement to meet Euro-IV
spec., the existing Naphtha Hydrotreating / Catalytic Reforming unit is being
revamped at an estimated cost of Rs. 234.09 crore. This project is expected to
be completed by Sept. ’09.
Preparedness for Auto Fuel Quality
Upgradation to Euro – IV Standard:
To
produce MS/HSD to meet Euro-IV specification, the Auto Fuel Project at an
estimated cost of Rs. 2420 crore is planned. Order placed for DHDT/NHT ISOM
unit on “Open Book Estimates” (OBE) basis to EIL and ordering of long lead
equipments is in progress. This project is expected to be commissioned in
stages from Dec. ’09 onwards.
Gas Turbine Project:
20
MW Gas Turbine is being installed at an approved cost of Rs.158 crore for
reliability and self-sufficiency in power requirement. Execution of the Heat
Recovery Steam of the GT is in final stage of completion. The Project will be
commissioned by June ’08.
Sea Water Desalination
Project:

A
project for installation of a 5.8 MGD Sea Water Desalination plant at an
estimated cost of Rs.231.34 crore is in advanced stage of implementation. Sea
water intake pump house was inaugurated on 24th March ‘08 and
pump commissioned. Full Desalination facility is expected to be
ready by mid 2008.
New Crude Tanks:
Two more
crude tanks are being added to the present strength to augment the crude
storage capacity at Manali, at an estimated cost of Rs. 80.57 crore. These additional tanks are expected to be in
place by August ‘09.
New Crude Oil Pipeline:
A
new crude oil pipeline as a replacement of the existing aging crude oil
pipeline is proposed to be laid from Chennai Port to Manali Refinery along the
route of the proposed Port Connectivity Road. The estimated project cost is
about Rs. 65.43 crore.
New
Project Initiatives:
Resid Upgradation Project:
·
To improve distillates yield and refinery margins, a Resid
upgradation project is planned at an estimated cost of Rs. 3200 crore. Licensor selection and preparation of
process package has been completed for the Delayed Coker Unit. Scoping study has been completed for revamp
of Hydrocracker unit. Selection of
Licensor for the Sulphur Recovery Unit is in progress. The Resid Upgradation
project is expected to be completed by end 2011.
·
It is proposed to
set up 15 MMTPA New Grassroot Refinery-cum-Petrochemical Complex at Ennore near
Chennai for which the Preliminary Feasibility studies have been prepared by
M/s.EIL. Joint surveys with TIDCO and State Govt. officials have led to about
3300 acres of lands being identified for this project. Prior to
acquisition of this land, we are pursuing with MOE&F / TNPCB regarding the
acceptability of the identified location from the environmental angle.
Corporate Social Responsibility:
CPCL
has spent Rs. 156 lakhs towards Community Development activities as below:
·
Rs.
76 lakh was incurred towards undertaking Community Development activities
around Manali and CBR, focusing on health care, educational infrastructure,
sports development, preserving cultural heritage, women empowerment, and other
infrastructural development at our rural neighbourhood.
·
OIDB
drought relief trust sanctioned Rs. 26 lakhs to CPCL for construction of 3
overhead tanks for supply of water to Manali neighbouring villages. This job
has been executed. Further, OIDB
sanctioned Rs.16 lakhs for renovation of 2 ponds in Manali, for which work is
in progress.
·
A
sum of Rs.30 lakhs was donated to National Agro Foundation’s (NAF) Integrated
Rural Development Initiatives. NAF has
named their Tissue Culture Laboratory Block located at their R&D Centre,
Anna University, Taramani Campus, Chennai, after CPCL.
·
As
you know CPCL runs a Polytechnic School in Manali. During 2007-08, new sections have been opened in this
school. CPCL has also started providing Nurses training programme for women
from the neighbouring villages every year.
Awards:
·
Two of the CPCL employees have
bagged the prestigious Prime Minister’s Shram Bhushan Award conferred on them
under the Public Sector category.
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